I know my flowmeter tells me that I have a certain gas flow rate, but how can I be sure?
Flowmeters must be sized properly for each particular application, type of gas, gas pressure, and operating range. First, make sure that your flowmeter is calibrated for the specific gravity of the gas that you are metering. Check the label or the glass tube of the flowmeter or call the manufacturer to be sure. Second, operate the flowmeter only at the pressure for which it was calibrated. As an example, a variable-area flowmeter calibrated for 80 psi and reading 1000 scfh will really only be delivering 760 scfh if it is operated at 40 psi. This is a 24% error! Third, for best accuracy and to allow room for adjustment, size the flowmeter so that your normal flow rate falls within 30%–70% of full scale. These three steps will help ensure that you have good control over your gas flows and, ultimately, your process.
I use high-pressure gas cylinders and am concerned about safety. Is there a better way?
Traditionally, high-pressure gas cylinders have been the supply mode for users in the low- to medium-volume range. This has left companies vulnerable to safety risks associated with moving cylinders and exposure to high pressure. Consolidating to a centralized microbulk system eliminates the need to handle cylinders and reduces the risk of product mix-up. Further benefits include decreased exposure to high-pressure containers and reduced traffic congestion with less frequent supplier deliveries. Air Products developed the microbulk supply option as a cost-effective, reliable alternative to high-pressure cylinders for nitrogen, argon, oxygen, and carbon dioxide supply. In addition to efficient and flexible storage systems, innovative piping solutions are available to help you have a smooth transition from cylinders to microbulk.
Is my gas purity adequate for my process?
Industrial gases (such as nitrogen, hydrogen, and argon) for furnace atmospheres are characterized by their very high purity (>99.995%). Typical impurity levels are much less than 10 parts per million by volume (ppmv) oxygen and less than 3 ppmv moisture (<– 90° F dew point). This purity is typically adequate for many processes involving a wide array of materials. Some materials, though, due to their high reactivity, may require additional purification to reach even lower levels of impurity, especially with gases supplied via bulk or tube trailer supply modes. Some facilities install in-line purifiers as an added precaution against impurities picked up from the houseline. In-line purification typically involves the removal of oxygen and moisture. Sometimes with argon supply, it is necessary to remove trace nitrogen impurities. The choice of purifier is dependent on the gas and the type and amount of impurities to be removed.